Now that all of the new track at Carson and Curlew had been tested by VanRail and other operating sessions, it was time to paint it before we start on the scenery.
I have been using a spray paint made by Rust-Oleum called Specialty Camouflage – Earth Brown. It is very flat and covers well, and seems to stick to the plastic ties.
I clean the tops of the rails after it dries with a special tool I made from a simple piece of aluminum with one end sharpened with a file. The aluminum is softer than the rail, so it does not scratch it, but the paint peels right off with very little effort. The tool needs to be sharpened a few times, as the rail wears a groove in it. I found that if I tried to wipe the paint off while it was still wet, I would manage to hit the ties as well, messing up the nice finish. Also, by carefully using the tool, the tops of non-running rails such as guard rails can be left brown.
I have not bothered to try to paint the rails a different colour, as I just don’t have the patience for that. I find that the dark brown colour of the paint seems to make the track just recede from view, and once it is ballasted, it looks fine to me.
The only problem with this painting method is the fumes. You can’t really take the layout outside to paint it, so the room quickly fills with noxious fumes. I close the door to my workbench area which closes off both it and the layout room from the rest of the house, and I use a respirator when spraying. Afterwards, I run my paint booth exhaust in my workbench area for about 24 hours to clear the air. One window elsewhere in the house is left open a bit to let in fresh air, and it seems to travel through the heating ducts to the train room to replace the air that is being exhausted. This works well and we don’t smell the paint elsewhere in the house.
While the spray paint works well, I really need to find a suitable acrylic alternative and learn to spray it before I need to paint future track additions.
When “Measure Twice” is Not Enough
Fascia on the layout. It is a very important aspect that helps make a layout look finished, and it has to be good otherwise everyone notices. As one of the last construction steps before VanRail in September, the fascia around the corner with the Morning Star Mine was installed on Saturday with the help of my trusty Saturday gang. Everything was installed just fine, and it was left for me to drill out the three large holes for the switch control pushrods and guide cups. Due to the very tight space along that section of the layout with the track near the edge, there is no room for normal length pushrods. They are so short that there is no room for error and things have to line up well or it won’t work. So, I did a lot of careful measuring up, down, left, right, etc., etc., and made copious notes so that I could position the holes very accurately on the fascia, which is what I did. Or so I thought… I forgot to include the amount that the fascia sticks up above the plywood roadbed, so when I positioned the holes down from the top edge, they were in fact too high.
Then, after remounting the fascia, and noticing my mistake and immediately knowing why, Suzy came along to inspect and tried to push the plastic control cups in and found that they hit the plywood. No problem, as the holes are too high, so that is to be expected, right? Well, it turns out that even if I had positioned them where I had so very carefully measured, it still would not have been right, as I had neglected to allow room between the cups and the switch mechanism attached to the bottom of the plywood. The track is so close to the fascia at that point that the cups have to be even lower than normal to clear the mechanisms.
The solution was to install offset push rods that lower the rod so that the white cup can be below the switch mechanism and all will be well.
So, even if I had “measured twice” and “cut once”, it still would have been wrong. I needed to measure “three times” and “cut once”. This is exactly what I did on the newly purchased second piece of fascia hardboard the next day. Tom was a huge help in coming over mid-week to help get it installed, and this time everything lined up correctly. We also decided that since we had a new piece of hardboard to play with that we would cut some significant undulations in the edge to add more scenic interest. So, in the end, it all worked out even better than had I done it “right” in the first place. Thanks Tom!
More work on the mountain beside the Morning Star Mine. The track was first enclosed inside a cardboard tunnel, with side access, to keep dust and scenery materials off of the track. Then a web is made of cardboard strips, followed by a layer of brown paper to even out the “ribbed” effect from the strips.
The Saturday gang was over to test out all parts of the new extension to Curlew and Darestof following the installation of the DCC auto-reversers and other wiring. Many thanks again to John for capturing the day in pictures.Continue reading “Functional electrical testing”
The next Saturday after I returned home we continued on from where the elves had left off during my absence. Work began as Gordie contemplated various connection schemes between the two sections which were almost on top of each other. He was inspired with a concept of two temporary switching leads one for Curlew and the other for Darestof. (What would we do without him?) Thanks again to John for the photos and comments.
Most of the day was spent locating, adjusting heights, unwarping new plywood and securing the temporary Darestof section so it could be connected in a manner that would ensure smooth operation of both sections.
While leveling and arranging was ongoing, Greg and Brian were busy locating and installing track feeders in the permanent Curlew section.
And Tom was working on the cardboard web supports for the mountain behind the Morning Star mine. Tom is also responsible for the very nice retaining wall at the bottom of the hill beside the track. That is the narrowest spot, due to the proximity of the lower main line, and he offered to build a wall for the spot. Thank you!
Off to one side Ken was quietly busy building the land of the “Ents”. (Tree-hosts, look it up online.) Although the scenery in this area does not represent a West Coast rain forest, nevertheless many, many trees are required to achieve scenery appropriate to the area around Grand Forks, British Columbia and looking down towards Spokane in Washington State.
For once, we had everyone present for the work session, but unfortunately somehow Brian got missed in the final shots of the gang. Everyone looks a bit tired from a good days efforts on the layout. Many thanks to you all!
In May, I attended the NMRA Pacific Coast Region convention in Sacramento, followed by the joint UP/SP historical societies’ convention in Ogden Utah commemorating the 150th anniversary of the completion of the US transcontinental railroad. It seems that while I was gone the Saturday elves were hard at work in my absence, working to get the portable end of the line section known as Darestof installed in preparation for VanRail in September. What is not evident in the photos is the amount of stuff that had to be moved to make room for the new L-girders and benchwork to support Darestof. The event was recorded once again by John.
They did leave me to install the track to connect Darestof to Curlew. I didn’t want to compromise the design of Curlew just for VanRail, so the very end of Curlew was left unbuilt so that we could join it temporarily to Darestof. Once we continue along the wall and move Darestof to its next location, the south end of Curlew will get finished. For now, there is lots of track that has just been nailed down instead of glued.
Darestof was not the only location where the elves were working. The sawmill in Curlew needs some sort of a log pond, so the trusty sabre saw was put to good use to cut out the plywood. They installed another piece lower down for the pond bottom.
Many thanks to the guys for doing this to advance the construction, and to Suzy for inviting them over in the first place! . There was considerable consternation amongst the group that I may be mad at them, but why would I be, after they did so much to help me.
Work continued on the mine branch.Continue reading “Morning Star Mine development 2”